Custom Titanium Machining: Overview
Titanium is widely used as an ideal material for high-performance parts processing in various industries such as automobiles, aerospace, medical equipment, and energy equipment due to its excellent properties, including high strength, light weight, corrosion resistance, good biocompatibility, and high melting point. As a professional titanium machining parts manufacturer in China, DSR can provide you with a one-stop customized solution for titanium machining with a quick turnaround time, tight tolerance, and fine surface treatment.
Titanium Machining Parts Selection
DSR provides precision three-axis or five-axis titanium machining services. Optional materials include Grade 1, Grade 2, Grade 3, Grade 4, Grade 5, Grade 7, and Grade 9. Below are some examples of the various titanium parts we produce. For more customized services, please contact us now.
Tolerance ≤ ±0.001 mm, 0.2 Ra surface roughness. 5-axis CNC machining, high precision, smooth surface, and excellent corrosion resistance.
A set of titanium alloy parts, including titanium bushings, titanium bolts, titanium nails, and titanium connectors. Sharp edges are removed.
Designed for the embedded valve seat. Excellent heat resistance, high pressure resistance, and super impact loading capacity.
Big hexagon head and flange. Diameter of head: 17 mm. Diameter of flange: 23 mm. Diameter of thread tip: 12 mm. Total length: 68 mm.
A set of fuel filter parts, including a titanium enclosure, a titanium adapter, and a titanium filter. Tolerance ≤ ±0.001 mm. Excellent corrosion resistance.
Made of grade 5 titanium. Inner diameter: 14 mm. Total length: 35 mm. Anodized for excellent corrosion resistance and iridescent finish.
High precision 5-axis CNC machining, tolerance ≤ ±0.001 mm. High strength, long service life. Used for racing motorcycles.
Made of grade 5 titanium alloy. Clear anodized surface, excellent corrosion resistance, thin coating. Withstand high pressure, perfect sealing, and long service life.
Advantages of Our Custom Titanium Machining Service
Our advanced CNC system helps achieve a high degree of automation in production, ensuring maximum precision and consistency in titanium machining.
Our factory is equipped with multiple CNC machining centers that can complete multi-program processing of titanium parts at the fastest speed.
Whether it is a simple standard titanium part or a complex custom titanium part, DSR can provide the most favorable price for your project while ensuring quality and quantity.
DSR has been in the custom titanium processing industry for over a decade. No matter what industry you are in, our engineers can provide the best solution for your project.
Our rigorous quality control procedures include: Raw material inspection (material verification, machining accuracy verification, and process document review); In-process inspection (first-article inspection, patrol inspection, and final-article inspection); Finished product inspection (full dimensional measurement, appearance and surface quality assessment, and packaging and labeling inspection).
DSR provides you with customized titanium parts processing services. We support titanium machining from grade 1 to grade 9. Product materials, dimensions, and surface treatments are strictly following your requirements.
We provide you with rust-proof, waterproof, and anti-collision packaging to ensure the safety of your titanium parts during transportation. At the same time, we provide wooden box labels and cargo information with the packaging for your convenience to check and inventory.
DSR is a frequent participant in many large-scale exhibitions in China and abroad. At the same time, we have also reached cooperation with many well-known companies in the world, such as Volvo, YASKAWA, NHK, etc., and achieved good economic benefits.
Precision 3-Axis/5Axis CNC Machining
Our factory is equipped with several advanced 3-axis and 5-axis CNC machining centers. Multi-axis linkage reduces the number of clamping times for multi-faceted titanium parts, thereby improving processing efficiency and repeatable processing accuracy. Especially in 5-axis machining, the tool can approach the rotating parts from any direction, making it easy to process impellers, turbine blades, complex molds, and even various works of art. Whether it is a simple flat titanium machining part or a more complex curved titanium machining part, we can provide you with the right solution.
Surface Treatment You Can Choose
Anodizing forms a dense oxide film on the surface of titanium parts, further enhancing their corrosion resistance. At the same time, it allows you to add a variety of bright colors to titanium parts.
Bead blasting creates a beautiful matte surface with a uniform texture. This consistent finish is achieved through the use of abrasive media such as glass beads and aluminum oxide.
Powder coating is an affordable surface treatment that can add colors, textures, and corrosion-resistant coatings to your machining titanium parts.
Remove scratches, oxidation, and other surface defects by polishing, bringing a smooth or even glossy finish to your titanium parts.
The coating material is vaporized by high temperature and then deposited on the surface of the titanium alloy in a vacuum to form a uniform, dense, and hard coating, which makes your titanium machining parts show better fatigue resistance and thermal stability.
First, titanium has poor thermal conductivity, and most of the heat generated during cutting cannot be effectively conducted away through the chips or workpiece. This will cause local excessive temperature, thereby increasing tool wear and lowering the accuracy.
Secondly, titanium is very active at high temperatures and easily reacts chemically with elements such as oxygen and nitrogen in the air and tool materials (especially tungsten, cobalt, and molybdenum). Common problems include: chips easily adhering to the tool rake face, forming a built-up edge, which damages cutting accuracy and tool life; and significant work hardening occurs during plastic deformation.
Thirdly, titanium alloy has a high specific strength but a low elastic modulus, which places higher demands on the unit cutting force of the machine tool. However, at the same time, titanium alloy parts are more prone to elastic deformation under the action of cutting force, leading to problems such as inaccurate processing dimensions, shape errors, and surface vibration marks.
They are Grade 1, Grade 2, and Grade 5. Titanium Grades 1, 2, and 5 have different compositions, which result in different properties.
Grade 1: Commercially pure titanium with good corrosion resistance, ductility, and excellent biocompatibility, but lower strength. It is the softest and purest of the three grades of titanium. Commonly used in environments such as chemical processing plants and desalination plants that require corrosion-resistant parts.
Grade 2: The Grade 2 titanium is called the “workhorse” in the titanium industry due to its widest applications. Similar to Grade 1 titanium, Grade 2 titanium also offers excellent corrosion resistance and ductility, while also offering higher strength. Furthermore, Grade 2 titanium has excellent weldability and is easy to form, weld, and cut, offering a good balance between cost and performance.
Grade 5: Grade 5 titanium is the most widely used titanium alloy. Combined with aluminum and vanadium, the Grade 5 titanium offers exceptional strength, light weight, and excellent corrosion and high-temperature resistance.
Silver, black, gold, Champagne, bronze, red, blue, or any color according to your requirements.
