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DSR Surface Treatment Price

DSR Surface Treatment Price

In precision manufacturing, perfect machining is only the first step. Excellent surface treatment not only gives the parts excellent appearance and texture, but also significantly improves their corrosion resistance, hardness and service life in extreme environments. In order to help your team accurately estimate project costs, DSR hereby releases the latest surface treatment price reference guide for 2026.

Surface Treatment Process Price Reference

Process TypeCharacteristicsApplicationsReference Price
Clear Anodizing (Silver)Natural silver, 5-25μm thickness, corrosion resistantGen. Al parts, electronics15-30 RMB/㎡ or 3-6 RMB/KG
Black AnodizingMatte/gloss black, beautiful & wear-resistantConsumer electronics, housings20-40 RMB/㎡ or 4-8 RMB/KG
Color AnodizingRed, blue, gold, and other colorsDecorative parts, signage25-50 RMB/㎡ or 5-10 RMB/KG
Hard Anodizing (Type III)25-100μm thickness, 400-500HV hardnessPistons, cylinders, wear parts50-120 RMB/㎡ or 10-25 RMB/KG
Sandblasting + AnodizingBlasted before anodizing, matte finishHigh-end exterior parts30-60 RMB/㎡
Brushing + AnodizingMechanical brushing before anodizing, metallic textureAppliance panels, trims35-70 RMB/㎡
Mirror Polish + AnodizingHigh gloss surface, high reflectivityOptics, high-end decoration80-150 RMB/㎡

Price Factors:

  • Film thickness: 15-25% surcharge for every additional 5μm.
  • Color complexity: Special colors (gold, red) are 20-40% more expensive than black.
  • Part complexity: Irregular/deep-hole parts surcharge 30-50%.

Zinc Plating (Galvanizing)

Process TypeCharacteristicsSalt Spray TestReference Price
White Zinc (Blue-White)Silver-white, trivalent chromium passivation24-48 hours2-4 RMB/KG
Color Zinc (Iridescent)Colored passivation, better corrosion resistance48-72 hours2.5-5 RMB/KG
Black ZincBlack appearance, good decorative property48-96 hours3-6 RMB/KG
Zinc-Nickel AlloyHigh corrosion resistance, 8-15% Nickel500-1000 hours8-15 RMB/KG
Zinc-Iron AlloyEco-friendly, excellent corrosion resistance240-500 hours5-10 RMB/KG
Hot-Dip GalvanizingThick coating (50-100μm)>20 years outdoors800-1500 RMB/Ton

 

Nickel Plating

Process TypeCharacteristicsApplicationsReference Price
Bright NickelMirror gloss, highly decorativeHardware, sanitary ware8-15 RMB/KG
Matte/Sand NickelMatte finish, delicate touchPhone cases, electronic shells10-18 RMB/KG
Electroless NickelNo electricity used, uniform, high hardnessPrecision/complex parts15-30 RMB/KG
Nickel + Chrome PlatingNickel base + Chrome top, classic comboAuto parts12-25 RMB/KG

 

Chrome Plating

Process TypeCharacteristicsCoating ThicknessReference Price
Decorative ChromeMirror bright, aesthetically pleasing0.2-0.3μm10-20 RMB/KG
Hard Chrome800-1000HV hardness, highly wear-resistant5-50μm30-80 RMB/KG
Black ChromeBlack decor, good light-absorbing properties0.3-0.5μm15-30 RMB/KG
Micro-Cracked ChromeSpecial structure, superior corrosion resistance0.4-0.8μm20-40 RMB/KG

 

Other Electroplating

ProcessCharacteristicsReference Price
Copper PlatingGood conductivity, used as undercoat5-10 RMB/KG
Tin PlatingGood solderability, food grade6-12 RMB/KG
Gold PlatingConductivity, anti-oxidation, decorativeGold price + processing fee 100-300 RMB/㎡
Silver PlatingBest conductivity, antibacterialSilver price + processing fee 80-200 RMB/㎡
Process TypeApplicable MaterialsCharacteristicsReference Price
Room Temp BlackeningCarbon steel, Cast ironRoom temp operation, thin film1.5-3 RMB/KG
High Temp BlackeningCarbon steel, Alloy steelFirm film, better corrosion resistance2-4 RMB/KG
Stainless Steel BlackeningStainless steel seriesBlack decor, does not peel3-6 RMB/KG
QPQ TreatmentCarbon steel, Alloy steelNitriding+oxidation, high wear/corrosion resistance8-20 RMB/KG
Phosphating BlackeningCarbon steelPre-coating treatment, rust prevention2-4 RMB/KG

Powder Coating

TypeCharacteristicsThicknessReference Price
Standard PowderEpoxy/Polyester, rich colors60-80μm15-30 RMB/㎡
Outdoor Weather-ResistantFluorocarbon modified, gloss/color retention60-100μm25-50 RMB/㎡
Metallic PowderMetallic sparkling texture60-80μm30-60 RMB/㎡
Texture/Sand PowderSpecial touch, conceals flaws80-120μm25-45 RMB/㎡

 

Painting / Liquid Coating

TypeCharacteristicsReference Price
Standard PaintingNitrocellulose/Alkyd paints20-40 RMB/㎡
Polyurethane PaintHigh gloss, wear-resistant30-60 RMB/㎡
Epoxy PaintExcellent anti-corrosion25-50 RMB/㎡
Fluorocarbon PaintUltra-weather resistant (>20 years)60-120 RMB/㎡
High-Temp PaintResists 200-800℃40-80 RMB/㎡

 

E-Coating (Electrophoresis)

TypeCharacteristicsReference Price
Cathodic E-Coating (Black)Auto standard, high corrosion resistance20-40 RMB/㎡
Anodic E-CoatingDedicated for Aluminum, clear/colored15-35 RMB/㎡
ProcessPrincipleDepthSurface HardnessReference Price
Carburizing & QuenchingCarbon diffusion + quenching0.5-2.0mm58-62HRC3-8 RMB/KG
NitridingNitrogen diffuses to form nitrides0.1-0.6mm600-1200HV5-15 RMB/KG
CarbonitridingSimultaneous C & N diffusion0.2-0.8mm58-64HRC6-18 RMB/KG
Induction QuenchingRapid local heating and quenching1-5mm55-62HRC50-200 RMB/pc
Laser QuenchingLaser beam surface hardening0.2-1.0mm60-65HRC100-300 RMB/㎡
Plasma NitridingIon bombardment accelerates nitriding0.1-0.5mm700-1200HV10-30 RMB/KG
Coating TypeColor/CharacteristicsThicknessApplicationsReference Price
TiNGold, high hardness1-4μmCutting tools, decorative50-150 RMB/pc
TiAlNPurplish-black, high-temp resistant2-5μmHigh-speed cutting tools80-200 RMB/pc
CrNSilver-gray, wear-resistant2-6μmPiston rings, molds60-180 RMB/pc
DLCBlack, ultra-hard, low friction1-3μmPrecision parts, auto100-300 RMB/pc
ZrNBright gold, decorative1-3μmSanitary ware, jewelry80-200 RMB/pc
ProcessPurposeReference Price
Sandblasting (Glass Bead)Cleaning, matte finish, improves adhesion10-30 RMB/㎡
Sandblasting (Quartz/Steel)Rust removal, roughening15-40 RMB/㎡
Shot BlastingHardening, scale removal20-50 RMB/㎡
Vibratory / Barrel FinishingDeburring, chamfering, polishing2-8 RMB/KG
Chemical PolishingBright finish (Aluminum/Stainless steel)15-40 RMB/㎡
ElectropolishingMirror finish (Stainless steel only)30-80 RMB/㎡
PassivationImproves corrosion resistance (Stainless steel)5-15 RMB/KG
PhosphatingPre-coating treatment, rust prevention3-8 RMB/KG
Dacromet / Zinc-Al FlakeHigh corrosion resistance, no hydrogen embrittlement15-40 RMB/KG
ProcessCharacteristicsApplicationsReference Price
Thermal SprayingCeramic/metal coatings, wear/heat resistantWear & heat resistance100-500 RMB/㎡
Chem. Conversion CoatingAl surface protection, conductive (Alodine)Aerospace, electronics20-50 RMB/㎡
Micro-Arc Oxidation (MAO)Ceramic layer, ultra-hardAl, Mg, Ti alloys50-150 RMB/㎡
Laser CladdingSurface alloying, repairMolds, shafts200-800 RMB/㎡
Ion ImplantationSurface modification, ultra-preciseSemiconductors, medicalNegotiated

Pricing Explanations & Notes:

  • By Weight (RMB/KG):Suitable for small parts, batch parts, and electroplating categories.
  • By Area (RMB/㎡):Suitable for large parts, plates, and coating categories.
  • By Piece (RMB/pc):Suitable for irregularly shaped parts and specialized process parts.

Conventional Heat Treatment

Process NameDescriptionApplicable MaterialsReference Price
AnnealingHeated above critical temp, held, then cooled slowly to relieve stress and soften.Carbon steel, alloy steel, copper alloy2-5 RMB/KG
NormalizingHeated above critical temp, air-cooled to refine grains and improve toughness.Carbon steel, low-alloy steel2-4 RMB/KG
QuenchingHeated above critical temp, rapidly cooled (water/oil/polymer) for martensite.Carbon steel, alloy steel, tool steel3-8 RMB/KG
TemperingHeated below critical temp post-quenching, then cooled to reduce brittleness/adjust hardness.Quenched steels2-5 RMB/KG
Quenching & Tempering (Q&T)Quenching + high-temperature tempering for comprehensive mechanical properties.Medium carbon steel, alloy structural steel5-12 RMB/KG
AgingHeated to a lower temp and held for a long time to stabilize structure/relieve stress.Al alloy, stainless steel, Be-Cu3-8 RMB/KG
Solution TreatmentHeated to high temp to dissolve alloy elements, rapidly cooled for supersaturated solid solution.Stainless steel, Al alloy, superalloy5-15 RMB/KG
Cryogenic TreatmentCooled to -70℃~-196℃ to eliminate retained austenite, improve hardness/stability.Tool steel, bearing steel, gauge steel8-20 RMB/KG

 

Chemical Heat Treatment

Process NameDescriptionApplicable MaterialsReference Price
CarburizingHeated in carbon-rich media; carbon diffuses into surface for hardness/wear resistance.Low carbon steel, low carbon alloy steel8-20 RMB/KG
Nitriding (Gas)Heated in ammonia gas; nitrogen forms a nitride layer for high hardness/wear/corrosion resistance.Alloy steel, stainless steel, Ti alloy10-30 RMB/KG
Plasma/Ion NitridingNitriding in plasma; fast speed, low temp, minimal distortion.Alloy steel, stainless steel, Ti alloy15-40 RMB/KG
CarbonitridingSimultaneous diffusion of carbon and nitrogen; improves surface hardness and fatigue strength.Carbon steel, alloy steel10-25 RMB/KG
Nitrocarburizing (Soft Nitriding)Nitrogen as primary, carbon secondary; improves wear resistance and anti-galling.Carbon steel, alloy steel, cast iron8-20 RMB/KG
QPQ TreatmentNitrocarburizing + oxidation in salt bath; high wear/corrosion resistance, micro-deformation.Carbon steel, alloy steel, stainless steel15-35 RMB/KG
BoronizingHeated in boron-containing media to form a boride layer; ultra-high hardness, wear-resistant.Carbon steel, alloy steel, cast iron20-50 RMB/KG
Metallizing (Cr/V/Al)Diffusing metals like Cr, V, or Al into the surface for corrosion, wear, or high-temp performance.Parts with special requirements30-80 RMB/KG

 

Surface Heat Treatment

Process NameDescriptionApplicable MaterialsReference Price
Induction QuenchingRapid surface heating via induction, water quenched for local hardening.Medium carbon steel, alloy steel50-300 RMB/pc
Flame QuenchingHeated via oxy-acetylene flame, water quenched for local hardening.Large parts, local hardening100-400 RMB/㎡
Laser QuenchingLaser beam scanning for localized heating, self-cooled or water cooled; high precision.Precision parts, complex shapes200-600 RMB/㎡
Electron Beam QuenchingSurface heating via electron beam; high energy density, precise control.Precision parts, special materials300-800 RMB/㎡
Contact Resistance QuenchingHeating via contact resistance, suitable for long parts like guide rails.Guide rails, cams, etc.50-150 RMB/meter

 

Vacuum & Special Heat Treatment

Process NameDescriptionApplicable MaterialsReference Price
Vacuum QuenchingHeated and quenched in a vacuum furnace; no oxidation, no decarburization, good surface.Tool steel, mold steel, stainless steel15-40 RMB/KG
Vacuum TemperingTempering in a vacuum furnace to maintain surface quality.Vacuum-quenched parts8-20 RMB/KG
Vacuum AnnealingAnnealing in a vacuum furnace; no oxidation, bright surface.Stainless steel, Ti alloy, Cu alloy10-25 RMB/KG
Vacuum CarburizingLow-pressure carburizing in a vacuum environment; fast, high quality, eco-friendly.Gears, shafts, etc.20-50 RMB/KG
Vacuum NitridingNitriding in a vacuum furnace; precise control, stable quality.Precision parts25-60 RMB/KG
Controlled Atmosphere Heat TreatmentHeat treatment in a controlled atmosphere to prevent oxidation and decarburization.Various steels8-20 RMB/KG
Fluidized Bed Heat TreatmentHeating/cooling in a fluidized bed; uniform temp, high efficiency.Small parts, batch production10-25 RMB/KG

 

Aluminum Alloy Heat Treatment

Process NameDescriptionApplicable MaterialsReference Price
T4 TreatmentSolution treatment + natural aging; medium strength, good plasticity.2XXX, 6XXX series Al alloys5-12 RMB/KG
T6 TreatmentSolution treatment + artificial aging; high strength.6XXX, 7XXX series Al alloys6-15 RMB/KG
T651 TreatmentSolution treatment + stretching + artificial aging; high strength, low residual stress.Thick plates, precision parts8-20 RMB/KG
T7 TreatmentSolution treatment + over-aging; excellent stress corrosion resistance.7XXX series Al alloys6-15 RMB/KG
Annealing (O Temper)Full annealing; soft state, easy to machine.Various aluminum alloys4-10 RMB/KG

 

Stainless Steel Heat Treatment

Process NameDescriptionApplicable MaterialsReference Price
Solution TreatmentWater cooled at 1050℃; eliminates carbide precipitation, restores corrosion resistance.Austenitic stainless steel8-20 RMB/KG
Stabilization TreatmentHeated to 850-900℃; carbon binds with Ti/Nb to prevent intergranular corrosion.321, 347 etc.6-15 RMB/KG
SensitizationDeliberate carbide precipitation; used for intergranular corrosion tests.Austenitic stainless steel5-12 RMB/KG
Precipitation HardeningAging to precipitate intermetallic compounds for strengthening (H900/H1025/H1150).17-4PH, 15-5PH, etc.15-40 RMB/KG
Stress Relief AnnealingLow-temperature annealing to relieve machining stress.Various stainless steels4-10 RMB/KG

 

Factors Affecting Heat Treatment Prices

FactorImpact LevelDescription
Batch SizeLarge batches can reduce cost by 30-50%High ratio of setup fees for small batches
Part Size & WeightSurcharges for extra-large or extra-small partsAffected by furnace loading and fixture requirements
Precision RequirementsSurcharges of 20-50% for high precisionDistortion control, protective atmosphere needs
Testing RequirementsIncreases testing feesHardness, metallography, NDT, etc.
Delivery TimeExpedited orders surcharge of 20-100%Requires queue-jumping or continuous operation
Material SpecificitySurcharge for special materialsTitanium alloys, superalloys, etc.

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