x
Send Your Inquiry Today
Quick Quote
Surface Finishing Service

Surface Finishing Service

DSR offers a wide range of mechanical, chemical, and coating-based surface treatments for your parts, enhancing the performance and appearance of your custom metal or plastic components. Additionally, we will help you select the most suitable surface treatment solution based on the material of the component, its operating environment, and assembly tolerances.

Functions of Surface Finishing

Appropriate surface treatment methods can effectively improve the appearance, tactile feel and performance of parts, while also meeting assembly, wear resistance and corrosion protection requirements.

Through various surface finishing processes, it is possible to:

  • Reduce surface roughness and minimize machining marks
  • Improve corrosion resistance, wear resistance, and scratch resistance
  • Achieve matte, semi-matte, brushed, or mirror finishes
  • Improve the performance of sliding, sealing, and mating surfaces
  • Prepare surfaces for coating, bonding, or subsequent assembly
  • Improve color and texture consistency across mass-produced parts

Whether you need a functional surface or a decorative surface to enhance the appearance of your parts, DSR will select the appropriate finishing process based on the actual application of the parts.

Different Types of Surface Finishing We Offer

Depending on each customer’s specific part requirements, we use different surface treatment methods to enhance the parts’ appearance, functionality, and protective properties. Below are some of our most common surface treatment methods.

As-Machined
As-Machined

CNC parts are delivered directly after CNC milling or turning. The surface of the parts retains uniform machining tool marks and no additional mechanical or chemical treatment is performed.

  • Key Features: Lower cost, shorter lead times, minimal dimensional variation
  • Suitable Materials: Aluminum, steel, stainless steel, copper, titanium, engineering plastics
  • Surface Roughness Reference: Typically Ra 3.2 μm; Ra 1.6 μm or Ra 0.8 μm can be specified
  • Typical Applications: Brackets, fixtures, internal structural components, functional prototypes
Fine Machining
Fine Machining

By optimizing the cutting tools, cutting parameters, and feed patterns, we can reduce visible tool marks on the part’s surface. This process will give your parts a smoother machined surface.

  • Suitable Materials: Most metals and engineering plastics
  • Surface Roughness Reference: Ra 1.6–0.8 μm
  • Key Features: Preserves the material’s natural color; dimensions are easy to control
  • Typical Applications: Precision housings, mating surfaces, sliding surfaces, and visible mechanical parts
Grinding
Grinding

We use grinding wheels to perform precision machining on the surfaces of parts, reducing surface roughness while improving dimensional accuracy, flatness, roundness, and cylindricity.

  • Suitable Materials: Carbon steel, alloy steel, stainless steel, tool steel
  • Surface Roughness Reference: Ra 0.8–0.2 μm
  • Key Features: High dimensional accuracy; suitable for hardened materials
  • Typical Applications: Shafts, bearing seats, guideways, sealing surfaces, precision reference surfaces
Polishing
Polishing

We remove surface microscopic protrusions and fine machining marks by progressively using abrasive materials of different grits, enabling parts to achieve smooth, bright, or mirror-like finishes.

  • Suitable Materials: Stainless steel, aluminum, copper, brass, titanium
  • Surface Roughness Reference: Ra 0.8–0.1 μm, depending on your material and part structure
  • Key Features: Improve appearance; reduce roughness;easy to clean
  • Typical Applications: Medical devices, food processing equipment
Brushing
Brushing

We create continuous and directional linear textures on metal surfaces through sanding belts, grinding wheels, or abrasive pads. The part surface will present a matte or semi-matte metallic texture.

  • Suitable Materials: Stainless steel, aluminum, copper, brass
  • Surface Roughness Reference: Based on the grit grade, direction, and sample piece
  • Key Features: Clear texture; minimizes minor scratches and surface irregularities
  • Typical Applications: Equipment panels, control panels, housings, covers, decorative parts

When using multiple parts in combination, you should specify a uniform brushing direction on the drawings.

Abrasive Blasting
Abrasive Blasting

We use compressed air to propel abrasive particles at high speed onto the surface of the parts, removing oxide layers, minor tool marks, and surface contaminants while creating a uniform rough texture.

  • Suitable Materials: Steel, stainless steel, aluminum, castings
  • SurfaceRoughness Reference: It is recommended to determine through sandblasting grade or standard sample parts
  • Key Features: Fine texture, uniform appearance, minimal impact on dimensions
  • Typical Applications: Consumer electronics housings, instrument parts, aluminum alloy panels
Bead Blasting
Bead Blasting

We use fine glass beads to gently impact the surface of the parts, creating a uniform, non-directional matte or satin finish.

  • Suitable Materials: Aluminum, steel, stainless steel, copper, brass
  • SurfaceRoughness Reference: This depends on the abrasive, processing time and initial surface
  • Key Features: Suitable for small parts in mass production; high deburring efficiency
  • Typical Applications: Fasteners, fittings, turned parts, small hardware components
Anodizing
Anodizing

We can form an oxide film on the surface of aluminum alloy through electrochemical methods to improve the corrosion resistance and surface durability of parts.

  • Suitable Materials: Aluminum and aluminum alloys
  • Surface Effect: Natural, black, colored, matte, or glossy
  • Key Features: Corrosion resistance, color retention, and consistent appearance
  • Typical Applications: Electronic enclosures, camera parts, control panels, and robot parts
Hard Anodizing
Hard Anodizing

Hard anodizing can form a thicker and harder oxide layer than ordinary anodizing, which can greatly improve the wear resistance and service life of parts.

  • Suitable Materials: Aluminum and aluminum alloys
  • Surface Effect: Usually dark gray, grayish brown or black
  • Key Features: High hardness, good wear resistance, and certain insulation properties
  • Typical Applications: Pistons, sliding components, pneumatic parts, and parts for automation equipment
Chemical Conversion Coating
Chemical Conversion Coating

A thin conversion coating is formed on the surface of aluminum alloy parts through a chemical reaction. The coating can not only provide basic corrosion protection for the components but also ensure the conductivity of the parts.

  • Suitable Materials: Aluminum and aluminum alloys
  • Surface Effect: Transparent, pale yellow, or with a slight iridescent sheen
  • Key Features: Thin coating, minimal dimensional impact
  • Typical Applications: Electrical enclosures, communication equipment, aerospace structural components
Passivation
Passivation

We use an acidic solution to remove free iron, machining residues, and contaminants from the surface of stainless steel, thereby helping the parts form a more stable passivation layer.

  • SuitableMaterials: Austenitic, martensitic and some precipitation hardening stainless steels
  • Surface Effect: Usually does not significantly change the original appearance
  • Keyfeatures: Improves corrosion resistance, high surface cleanliness
  • Typical Applications: Medical instruments, food machinery, laboratory equipment
Electropolishing
Electropolishing

This process uses electrochemical methods to preferentially remove microscopic surface protrusions, resulting in a smoother, cleaner and brighter metal surface.

  • Suitable Materials: Primarily used on stainless steel, but can also be used on certain other metals
  • Surface Effect: Smooth, bright, and clean
  • Key Features: Reduces micro-roughness and improves cleanliness and corrosion resistance
  • Typical Applications: Medical, pharmaceutical, food, and semiconductor components
Black Oxide
Black Oxide

A black oxide film is formed on the surface of steel parts through a chemical reaction. Parts treated with this process will achieve a low-reflective industrial appearance and basic rust protection.

  • Suitable Materials: Carbon steel, alloy steel, tool steel
  • Surface Effect: Black, low gloss
  • Key Features: Thin coating, minimal impact on dimensions
  • Typical Applications: Gears, jigs, fasteners, mechanical structural components
Electroless Nickel Plating
Electroless Nickel Plating

We use a chemical reduction reaction to deposit a uniform layer of nickel alloy onto the surface of the parts.

  • Suitable Materials: Steel, stainless steel, aluminum, copper, and copper alloys
  • Surface Effect: Silver-gray, semi-bright
  • Key Features: Uniform plating, corrosion resistance, wear resistance
  • Typical Applications: Valve bodies, molds, precision mechanisms
Nickel Plating
Nickel Plating

We deposit a layer of nickel onto the surface of metal parts through electrolysis. This process enhances the parts’ corrosion resistance and wear resistance, and improves their aesthetic appearance.

  • Suitable Materials: Steel, copper, brass, and aluminum
  • Surface Effect: Silver-white, glossy, or semi-glossy
  • Key Features: Attractive appearance
  • Typical Applications: Decorative parts, hardware, mechanical components, and electrical parts
Zinc Plating
Zinc Plating

This process will form a zinc layer on the surface of steel parts.

  • Suitable Materials: Carbon steel, low-alloy steel
  • Surface Effect: White zinc, blue-white zinc, colored zinc, black zinc
  • Key Features: Cost-effective, good anti-corrosion performance
  • Typical Applications: Fasteners, brackets, automotive parts, mechanical hardware
Chrome Plating
Chrome Plating

A layer of chromium is deposited onto the surface of the part. Through this process, the part achieves a bright, decorative finish, as well as excellent surface hardness and wear resistance.

  • Suitable Materials: Steel, copper alloys
  • Surface Effect: Bright silver or mirror finish
  • Key Features: High hardness, wear resistance, and excellent decorative properties
  • Typical Applications: Hydraulic rods, shaft components, molds
Powder Coating
Powder Coating

This process involves uniformly adsorbing charged powder onto the part surface, then forming a continuous coating through heating and curing.

  • Suitable Materials: Aluminum, carbon steel, stainless steel
  • Surface Effect: Multiple colors, glosses and textures available
  • Key Features: Impactresistant, scratch resistant, suitable for outdoor use
  • Typical Applications: Equipment enclosures, frames, panels, brackets
Wet Painting
Wet Painting

By spraying liquid paint, a protective or decorative coating is formed on the surface of the part.

  • Suitable Materials: Metals and someplastics
  • Surface Effect: Matte, semi-matte, high-gloss, metallic, etc.
  • Key Features: Flexible color options
  • Typical Applications: Equipment enclosures, prototypes, instrument panels
Plastic Polishing
Plastic Polishing

We remove machining marks from plastic parts through mechanical grinding or specialized polishing processes, thereby enhancing the surface transparency and gloss of the plastic parts.

  • Suitable Materials: Acrylic, polycarbonate, and sometransparent engineering plastics
  • Surface Effect: Transparent, glossy
  • Key Features: Improve optical appearance and reduce visible tool marks
  • Typical Applications: Transparent windows, lampshades, display parts
Find the Right Finish for Your Parts

Find the Right Finish for Your Parts

Send us your part requirements and get practical recommendations from our engineering team.

Get Quote For Your Next Project

Ready to bring your design to life? DSR makes it easy to get started. Share your project details and our team will work closely with you.

  • Competitive Price
  • Sample 3-7 Days
  • Mass Order 20-30 Days
Quick Quote
Scroll to Top